Online particle size controller OPC

Machine	OPC
Analysis method	optical
Measuring range (µm)	160 to 6000 µm
Power supply (V)	230 v
Signal input	external start signal, LAN connection
Signal output	2 alarm values, fault message, LAN connection

Machine

OPC

Analysis method

optical

Measuring range (µm)

160 to 6000 µm

Power supply (V)

230 v

Signal input

external start signal, LAN connection

Signal output

2 alarm values, fault message, LAN connection

Tietjen’s solution for hammer mills

Particle size measurement

The Online Particle Size Controller OPC is a measuring device for the continuous determination of the particle size of free-flowing bulk materials of all kinds.

The OPC is integrated directly into the grinding process of the hammer mill. Regrind is fed into the OPC via a bypass and the particle size is determined there using a camera. The measurement data is then evaluated in the OPC software, which is available in several languages. If the particle size deviates from the previously defined specification or if there is a screen break, the OPC software informs the operator.

Grinding module with particle size controller

This automated and integrated measuring process increases throughput because the grinding process does not have to be interrupted during the analysis. Due to the continuous analysis, the quality of the ground material is also improved.

Effective monitoring of the grinding process

Your Advantages

Effective monitoring of the grinding process

Detection of screen breakages or damages in the mill
Detection of wear on beaters and screens
Output of two individually definable alarm values in the case of deviations from the target particle size distribution, e.g. if the proportion of coarse or fine particles is too high
Real-time measurement for immediate reaction

Increase of the plant availability

Optimisation of maintenance intervals due to particle size changes during operation
Predictive maintenance of the mill possible

Suitable for many applications

For free-flowing bulk materials of all kinds
Purge air connection for cleaning, can also be used for greasy and sticky products
Return of the analysed sample into the process or discharge for traceability possible
No recalibration required when changing products or formulations

Simple integration into the grinding system

Can be integrated into both new and existing systems
Simple connection in a vertical pipe via flared flange
Evaluation via own electronics
Full operability via web interface
Integration into the process control system possible

Dimensions
Installation height (mm)	1100 mm
Depth (mm)	1430 mm
Width (mm)	330 mm
Diameter pipe section/flange (mm)	300 mm
Dimensions control cabinet (mm)	400 x 400 x 200 mm

Online particle size controller OPC